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Plasma Surface Treatment Machine

Your Professional Plasma Surface Treatment Machine Supplier

Suzhou ATV Electronic Technology Co., Ltd., founded in Kunshan, Jiangsu, is a high-tech enterprise dedicated to advanced plasma system R&D and manufacturing. In 2020, we expanded to South China with Dongguan ATV Plasma Technology to enhance regional service.ATV Plasma Technology (Suzhou ATV Electronic Technology Co., Ltd.), headquartered in Kunshan, Jiangsu Province, with a subsidiary (Dongguan ATV Plasma Technology Co., Ltd.) serving the South China region, is a high-tech enterprise specializing in plasma technology R&D and advanced equipment manufacturing for the electronics industry.

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Why Choose Us

Our Certificate

Our commitment to quality is reflected in our ISO 9001, CE, and ROHS certifications, along with over 12 patents for innovative technologies. In recognition of our dedication to sustainable practices, we were awarded the 2023 Jiangsu Provincial "Star Enterprise" title for Green Manufacturing.

Production Equipment

We utilize German-made CNC lathes with a precision tolerance of ±0.01mm, ensuring exceptional accuracy in machining. Our in-house plasma uniformity scanners and thermal shock chambers provide rigorous testing for superior product reliability. Additionally, our use of ABB robots for assembly and AGV logistics streamlines production and enhances operational efficiency.

Production Market

ATV Plasma Technology serves over 25 countries, with our major markets including Southeast Asia (40%), Europe (30%), and North America (20%). This broad reach allows us to cater to diverse industry needs while maintaining a strong foothold in key regions.

Our Service

We provide full-cycle support to ensure the optimal performance of your plasma equipment, from installation and maintenance to continuous technical assistance. Our goal is to deliver reliable solutions that meet the highest industry standards.

Advantages of Plasma Surface Treatment Machine

Efficient activation performance
Significantly improves the wetting performance of the surface, forming an active surface, which is helpful for subsequent coating and bonding.

Outstanding cleaning effects
Remove dust and oil stains, finely clean and remove static electricity, making it suitable for applications requiring high cleanliness levels.

Enhanced coating adhesion
Through surface treatment, enhances adhesion ability, increases the reliability and durability of surface bonding, suitable for industrial coating and bonding processes.

Multi-functional surface treatment
Enhances surface energy and improves surface tension characteristics for various materials such as polymers, ceramics, glass, PVC, paper, and metals, meeting diverse industrial needs.

Gentle processing
Utilizing low-temperature plasma technology, breaks chemical bond of molecules on the surface of materials to enhance chemical reactivity without affecting substrate performance, suitable for treating heat-sensitive high polymer materials.

Technical specification

Host	Dimension	1350(L)×1600(W)×2300 (H)mm, customizable
	Cavity dimension	330(W)×110(H)×370(D)mm(Width x height x depth)customizable
	Fit product dimension	50~100(W)×150~280(L)mm, customizable
Power	Plasma power	13.56MHz 300W~100W
	Power	300W
Control system	Loading and unloading method	Automatic feed in and out
	Control mode	PLC(Siemens)+HIM
Vacuum system	Cavity material	Aluminium alloy
	Cavity leakage rate	>5s/pa
	Layer	1 layer
	Vacuum breaking time	≤10S
	Pumpdown time	≤10S	Optional vacuum pump
	Vacuum pump	60m³/h
Gas	Process gas flow range	0~300SCCM
	Process gas path (customizable)	Standard configuration: Argon and oxygen two-way process gas(2 MFC)

How Plasma Surface Treatment Machine Works

Gas Input: A gas like oxygen or nitrogen goes into a vacuum chamber. The chamber is specially designed to hold the gas. It also maintains the right conditions for plasma generation.

Plasma Generation: In this step, gas is energized with a high-frequency source. This process creates plasma, which is a mixture of positive ions and free electrons.

Surface Interaction: The plasma interacts with the material’s surface. It removes dirt or makes the surface more reactive. The energy from the plasma helps break down contaminants. Thus, it cleans the surface effectively.

Surface Modification: Plasma treatment changes the surface at a tiny level. This can improve adhesion and wettability. For example, a plastic surface can become more receptive to paint or glue after plasma treatment.

Application Of Plasma Surface Treatment Machine

Electronics Manufacturing
Plasma surface treatment is widely used to improve the adhesion of solder masks and coatings in circuit boards. By removing microscopic contaminants, oxygen plasma treatments ensure better wettability and adhesion, which leads to more reliable electrical connections.

Medical device manufacturing
Medical devices, especially implants and tools, require biocompatible surfaces to ensure proper function and safety. Plasma surface activation is used to treat surfaces like silicone, plastics, and metals, preparing them for bonding, coating, or sterilization. Plasma treatment increases adhesion strength for coatings like hydrophilic layers that make medical devices function optimally inside the body.

Automotive
In automotive manufacturing, surfaces need to withstand extreme conditions, and plasma activation ensures they do. Whether it’s prepping a surface for painting or bonding divergent materials like metal and plastic, plasma cleaning ensures surfaces are contaminant-free, improving adhesion strength and product longevity.

Aerospace
In the aerospace industry, components must endure extreme stresses and high-performance standards. Plasma cleaning plays a crucial role in preparing surfaces for bonding composite materials, metals, and adhesives used in aircraft and spacecraft components.

Packaging and printing
Plasma surface activation is also widely used in the packaging and printing industries to enhance the printability of materials. Surfaces like plastic films and metals can be difficult to print on without proper surface treatment. Plasma activation prepares these surfaces by increasing wettability, allowing inks and adhesives to bond more effectively.

maintenance of Plasma Surface Treatment Machine

Regular cleaning

Ensure that the electrodes, chamber, and other components are clean to maintain optimal performance.

Inspection of components

Regularly check for wear and tear on electrodes, seals, and gas lines.

Calibration

Periodically calibrate the equipment to ensure accurate performance and consistent results.

Software updates

Keep the system’s software up to date to benefit from the latest features and improvements.

Gas supply

Monitor and maintain the gas supply to ensure there are no leaks and that the gas is pure and at the correct pressure.

FAQ

Q: What are the main benefits of plasma surface treatment?

A: Plasma surface treatment offers several advantages, including improved adhesion, enhanced cleanliness, and environmental benefits. It does not require harmful chemicals, making it safer and more eco-friendly.

Q: Can all materials be treated with plasma?

A: Most materials can be treated with plasma, including metals, plastics, and ceramics. However, the specific type of plasma treatment may vary depending on the material and its properties.

Q: How long does the plasma cleaning process take?

A: The duration of plasma cleaning depends on the type of material and the desired results. Generally, the process can take anywhere from a few seconds to several minutes.

Q: Is plasma cleaning suitable for large-scale production?

A: Yes, plasma cleaning is suitable for large-scale production. Many plasma systems are designed to handle high volumes and can be integrated into existing manufacturing processes.

Q: How often should I maintain my plasma cleaning equipment?

A: It is advisable to perform regular maintenance checks on your plasma cleaning equipment, typically every few weeks, depending on usage. Regular inspections will help identify issues early and ensure consistent performance.

We're well-known as one of the leading plasma surface treatment machine manufacturers in China. If you're going to buy cheap plasma surface treatment machine made in China, welcome to get quotation from our factory.